0460414197 TEST PLANS FOR FUEL INJECTION PUMP, ORDER GENUINE PARTS FROM TURBO TECH ENGINEERS

PUMP AND CUSTOMER DATA PUMP DATA Edition 30.06.00 Part no. 0 460 414 197 Pump designation VE4/11F1600R857 CUSTOMER DATA Customer M&M Mumbai Engine MDI 3200 Power 44 kW TEST PREREQUISITES CAT Designation Unit Set value min. max. Actual values OT Test oil ISO 4113 Calibrating oil return temp. °C 55 54.0 56.0 Overflow restriction mm 0.75 Inlet press. bar 0.35 0.30 0.40 Test nozzle holder assembly 1 688 901 027 Opening pressure bar 250.00 247.00 253.00 Test pressure line 1 680 750 073 Outside diameter mm 6.00 x Inside diameter mm 2.00 x Length mm 450 SETTINGS/TEST SPECIFICATONS ASSEMBLY AND ADJUSTMENT DIMENSIONS CAT Designation Unit Set value min. max. Actual values OT Dimension K mm 3.7 3.6 3.8 MS1 dimension mm 1.2 1.1 1.3 Start of delivery blocking S Plunger stroke mm 1.29 1.27 1.31 S Outlet A SETTING CONTROL LEVER POSITION Control lever spacing YA mm 37.0 36.0 38.0 Control lever spacing YB mm 54.1 51.1 57.1 BASIC SETTING CAT Designation Unit Set value min. max. Actual values OT SUPPLY PUMP PRESSURE D speed rpm 1500 1500 S Supply pump pressure bar 9.2 8.7 9.7 TIMING DEVICE TRAVEL D speed rpm 1500 1500 S Timing device travel mm 4.00 3.80 4.20 IDLE CAT Designation Unit Set value min. max. Actual values OT IDLE SETTING S Delivery cm3/1000S. 11.40 9.40 13.40 S Spread cm3/1000S. 5.00 C Spread cm3/1000S. 5.00 FULL-LOAD SPEED REGULATION CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1735 1735 S Delivery cm3/1000S. 41.00 39.00 43.00 STARTING FUEL DELIVERY CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Customer ID No. Combination ID No. 0460414197 CAT Designation Unit Set value min. max. Actual values OT D speed rpm 100 100 S Delivery cm3/1000S. 63.00 43.00 83.00 START TRANSITION D speed rpm 300 300 S Delivery cm3/1000S. 70.00 60.00 80.00 INJECTION-PUMP TEST SPECIFICATIONS TIMING DEVICE CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1500 1500 S Timing device travel mm 4.00 3.80 4.20 C Timing device travel mm 4.00 3.30 4.70 D speed rpm 1200 1200 S Timing device travel mm 1.30 0.80 1.80 C Timing device travel mm 1.30 0.60 2.00 D speed rpm 960 960 S Timing device travel mm 0.10 0.00 0.20 C Timing device travel mm 0.10 0.00 0.20 SUPPLY PUMP PRESSURE CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1500 1500 S Supply pump pressure bar 9.2 8.7 9.7 D speed rpm 500 500 S Supply pump pressure bar 6.5 6.0 7.0 OVERFLOW CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1600 1600 S Delivery cm3/10s. 172.2 144.5 199.9 S Delivery l/h 62.00 52.00 72.00 C Delivery cm3/10s. 172.2 130.6 213.8 C Delivery l/h 62.00 47.00 77.00 D speed rpm 500 500 S Delivery cm3/10s. 136.1 119.5 152.7 C Delivery cm3/10s. 136.1 113.9 158.3 DELIVERY AND BREAKAWAY CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1925 1925 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 D speed rpm 1850 1850 S Delivery cm3/1000S. 23.00 17.00 29.00 C Delivery cm3/1000S. 23.00 17.00 29.00 D speed rpm 1735 1735 S Delivery cm3/1000S. 41.00 39.00 43.00 C Delivery cm3/1000S. 41.00 35.00 47.00 D speed rpm 1600 1600 S Delivery cm3/1000S. 48.50 45.50 51.50 C Delivery cm3/1000S. 48.50 44.50 52.50 D speed rpm 960 960 S Delivery cm3/1000S. 51.50 51.00 52.00 C Delivery cm3/1000S. 51.50 48.50 54.50 D speed rpm 500 500 S Delivery cm3/1000S. 36.00 33.00 39.00 C Delivery cm3/1000S. 36.00 32.00 40.00 IDLE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 340 340 S Delivery cm3/1000S. 11.40 9.40 13.40 C Delivery cm3/1000S. 11.40 5.40 17.40 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Customer ID No. Combination ID No. 0460414197 CAT Designation Unit Set value min. max. Actual values OT D speed rpm 450 450 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 SHUTOFF CAT Designation Unit Set value min. max. Actual values OT MECHANICAL SHUTOFF D speed rpm 1600 1600 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set)